Sunday, May 9, 2021

Daftar Peralatan Praktik Pada Area Kerja Mesin Frais

1. High Precision Universal Milling Machine with Swivel-able Milling Head

Untuk proses frais pada benda kerja yang dikehendaki.
Spesifikasi:
- Table size: min. 1250 x 250 mm;
- Distance from Spindle to Table up to: 500 mm;
- Spindle Speed: 45-1600 RPM;
- Max. Travel Longitudinal (X): 600 mm,
- Max. Travel Cross (Y): 270 mm,
- Max. Travel Vertical (Z): 400 mm;
- Main Motor: approx. 3000W
- Standard Accessory: Machine Light, Coolant System, Machine Vice, Dividing Head, Rotary Table, Clamp Kit, Spanners, Tools and Toolbox

2. Turret Milling Machine

Untuk proses frais pada benda kerja yang dikehendaki.
Spesifikasi:
- Table size min.: 250 x 1250 mm;
- Longitudinal travel: approx. 720 mm;
- Transverse travel: approx. 300 mm;
- Vertical travel: approx. 400 mm;
- Distance from spindle to table up to 400 mm;
- Spindle speed: up to 4500 rpm.
- Standard Accessory: Machine Light, Coolant System, Machine Vice, Dividing Head, Rotary Table, Clamp Kit, Tools and Toolbox.

3. CNC Milling Machine


Mesin untuk memfrais yang sudah dikontrol oleh komputer. Spesifikasi:
- Table size mm approx. 900 x300;
- Longitudinal travel mm approx. 620;
- Cross travel mm approx. 350;
- Vertical travel mm approx. 500;
- Spindle taper BT40;
- Speed range rpm up to 6000;
- Spindle motor power kw approx. 5.5
- Standard Accessories : Full-Cover Protection, Worklight, Coolant System, Auto lubrication system, Tools and Toolbox

4. CNC Milling Trainer


Pelatihan penggunaan mesin Milling CNC sama seperti aslinya, dan hasilnya dapat diaplikasikan secara langsung. Spesifikasi:
- Axis Motor and Drive Servo Approx. motor with Servo Drives X Axis / Y Axis / Z Axis 300 mm / 225 mm / 250 mm
- Feed Rate 0-10,000 mm/min
- Table Size approx. 575 x 225 mm
- T Slot approx. 3 x 10 x 50
- Load on Table approx. 140 Kg
- Vice Type Pneumatic/ Manual
- Spindle Motor Capacity approx. 2 HP
- Spindle Nose Taper ISO 30 / BT 30
- Spindle RPM 100 - 4000 RPM
- Controller
- Control system
- PLC Based Control System
- Positioning approx. 0.005 mm
- Repeatability +- 0.005 mm
- Resolution approx. 0.001 mm
- Tool ChangerAutomatic / Manual Quick Tool Change
- No. of Tools 8
- Maximum Tool Length
- Dia approx. 40 mm / 16 mm
- Actuation Hydraulic (Compressor not required)
- Real Time tool path simulation
- Provided Lubrication Automatic, Coolant Automatic
- Power Supply 415V, +-2% 50 Cycles, 3 Phase

5. CNC Trainer

 

Untuk pelatihan penggunaan CNC baik diaplikasikan kepada aplikasi bubut komputer maupun frais komputer. Spesifikasi:

- Machine simulation includes real components like coolant, sound for machining operations and chips generation.
- Workpiece setting and mounting.
- Three-dimensional measuring of workpiece after it is machined
- Materials library, edit and insert new materials.
- Database management tools and tools customization.
- The turret can be configured for 4, 8 or 12 stations (front or rear).
- The automatic tool changer for the machining center can be setup horizontally or vertically.
- Use virtual measuring tools: edge finder, feeler gauge, micrometer, calipers etc.
- Recording and playback system.
- Operation process recording and replay in AVI format.
- Support ISO-1056 preparatory function codes (G codes), assistant function codes (M codes).
- G-code debugging tool.
- Capability to simulate canned cycles, macros and the inclusion of parameters. polar coordinate programming, G02, G03 spiral interpolation.
- Support for custom code and cycles in different NC systems
- Simulates post processed files produced by CAM.
- Electronic hand wheel available.
- Modes jog, mdi, edit, single block, automatic, dry run, stop cycle, cycle start, emergency etc.

6. Hobbing Machine


Untuk membuat roda gigi. Spesifikasi:
- Max Module Cut approx. 4 mm;
- Max Gear Dia. approx.350 mm;
- Max Gear Width approx. 250 mm;
- Max Helix Angle 45 deg;
- Hob Speed Range approx. 30 – 100;
- Main Drive Motor approx. 2 HP; - Coolant pump approx.1/8 HP.

7. CNC Vertical Milling (Machining Center)


Untuk memfrais benda kerja menggunakan mesin frais (milling machine) yang dikontrol memakai program berbasis komputer. Spesifikasi:
- Table Size : approx. 1300 x 550 mm
- Longitudinal travel : approx. 1040 mm
- Cross travel : approx. 550 mm
- Vertical travel : approx. 450 mm
- Spindle Taper : BT 40
- Spindle speed : up to 14500 rpm
- Spindle motor power : approx. 18.5 KW
- Tool number capacity : up to 20 tools
- Rapid traverse X/Y : approx. 39 m/min
- Rapid traverse Z : approx. 30 m/min
Features:
- Monitoring maintenance schedule;
- Real time 3D cutting simulation;
- Machinning parameters calculator;
- Handwriting screen memo;
- Full Cover Protection;
- Additional Spare M code 4 set (example for: anti fire system, measuring holding time, etc.)
- Power failure auto retract Z-axis spindle;
- Body and spindle over heat protection;
- Additional workpiece coordinate system : min 100 points;
- Standard accessories:
- Worklight, Coolant System, Auto lubrication system, Tools and Toolbox.

8. CNC Tool Trolley



Untuk menempatkan arbor dan tool CNC. Spesifikasi:
- Capacity: 36 pcs
- Completed with castor wheels


9. Precision Vise Set


Alat pencekaman benda kerja pada proses pengerjaan di mesin grinding.
Spesifikasi: Opening Jaw : up to 80 mm, up to 100 mm, up to 125 mm, up to 160 mm

10. Parallel Block Set



Alat bantu kelengkapan mesin milling.
Spesifikasi:
- Length of the parallel: approx. 150mm.
- Thickness of the parallel: approx 8 mm.
- Quantity : min. 14 pairs (28pcs)

11. Computer Numerical Control (CNC) Mini Trainer


Spesifikasi:
- CNC 4-axis Turn/Mill package
- Number of CNC axes: 4
- Drive Steppers: 2 A, 1.8°
- Accuracy: 0.07 mm
- Max. positioning speed: 300 mm/min
- Travels Z/Y : 50 mm (expandable)/50 mm
- Travel X-axis : 145 mm (expandable)
- Chuck 3-jaw chuck and 4-jaw chuck
- Increment rotation axis: 360°/800/2 = 0.225°
- Speed of head spindle: 3,333 rpm, with 1/8“ collet
* Included Router Bi set Ød (mm) : 1,6 and 2
- Solid tungsten carbide two flute endmill with a shank dia. Of 3,175 mm, excelent suitable for soft PCB Materials
* Included HSS Turning set
- Cut off tool 3,5
- Outside turning tool 3,5
- Inside turning tool 3,5
- Outside turning tool right 3,5
- Outside turning tool left 3,5
* Included didactic training book for
- Mill and Lathe
- Software installation, introduction to cartesian coordinate system and g-code programming etc B.Control 4-axis Control Electronics
- Client and drivers included for OS
- Number of Axes controllable : 4 (upgradeable to 6)
- Ios : min 6x input for (limit/end) switches, 1x e-stop, 2x relays, 010V control signal –Board: 1GHz CPU, 512MB DDR3 RAM, 4GB storage
- Power supply: External, 110-240 V,24 V, 5 A
- Connectivity : USB, Ethernet, WiFi (optional)
- File types : ISO standard G-Code
- Tool path simulation
- Module : available
- Training book for introduction To CNC and G-code programming
: included C.E-Stop / Relay Module with integrated
- Motor On/ Off-Relay (foruse of M3 and M5 commands), triggers/Releases software Emergency stop And head Spindle motor break
- Resource Kit CNC single-Connector Element
- Drive belt U57
- Precision collet 3.175mm U12ML1/8
- Collet holder U48ML
- End mill bit 1.6mm (in snap pack)
- Wedge for CNC cross slide
- Wedge for CNC long slide
- Clamping jaw U49
- Drive belt U57
- Fork Wrench mm/14mm
- Rod U52
- Slip stopper (adhesive rubber feet) Material For CNC :
- Special milling foam (24x24x50mm)
- Special milling foam menengah density , for 3D projects on multiaxis Machines
- Special colored acrylic (50x50x3mm) pack of 30pcs
- Special colored Acrylic 50x50x30 mm, usable for milling
- Aluminum, center punched (ø12x100mm) pack of 15pcs
- Aluminium ø12x100 mm, center drilled H.Table
- Dimension: Approx. 1250 x 850 x 750 mm
- Kursi
- Model hidraulic, Sandaran, Kaki Roda Standar
- Trolley and Storage
- Data Processing :
*Computer PC U66
- Include Processor
- Ram DDR 3-4 GB
- HDD 500 GB
- DVD RW Internal
- Keyboard and Mouse
- Monitor 19” led utility
*Electrical Power:Single Phase 220 V AC1,2 kW

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